iV3 Flat Table Industrial Vacuum Cleaners are the most powerful units and are ideal for chip extraction on very big CNC routers. They can be used for single machines or to connect several machines to only one vacuum cleaner. Thanks to the powerful side-channel turbines and the spacious collection tank, the iV3 series is ideal for the maintenance and the cleaning of large work centers. The study and the design research, along with the sturdy materials comprised of simple design, are characteristics of a product entirely made in Italy; a true guarantee in the industrial market.
The cleaning kit is usable on all of the series and consists of a robust, anti-abrasion tube that ends at the extremities with special zinc-plated steel accessories capable of transporting, without any obstacle, chippings and oil from the machine tool to the vacuum collection tank. The suction tube comes housed inside a support in order to facilitate the movement of the vacuum in the workshop without being an obstable for the operator, it allows the avoidance of leakage of oil during the maneuvers of the vacuum.
The cleaning kit, usable through the IV3 series, consists of a robust, anti-abrasion tube that ends at the extremities with special zinc-plated steel accessories capable of transporting, without any obstacle, chippings and oil from the machine tool to the vacuum collection tank. The suction tube comes housed inside a support in order to facilitate the movement of the vacuum in the workshop without being an obstable for the operator, it allows the avoidance of leakage of oil during the maneuvers of the vacuum.
To be applied to all models of industrial vacuums in production. This kit allows you to unload electrostatic charges accumulated during the collection phase, avoiding transferring them to other machinery or operators. It’s particularly recommended during the working of aluminum, considering the chips of this material can create a potentially explosive atmosphere inside of the tank.
Filter cleaning with a pneumatic piston requires being connected to an air adapter from 6-8 bar and via a pressure regulator that can vary the intensity of the sliding of the piston.
• To effectively clean the filters mounted inside the vacuum, the vertical piston filter cleaning system was developed. Through a manual selector (semiautomatic solution) or by a timer (automatic version) a pneumatic piston acts from the bottom of the filter, shaking it intensely in a way that ensures that the chips or the dust transferred to the outside of the filter fall into the collection tank, permitting in this way the continued optimal functioning of the filter.
• Vertical piston cleaning of the filter is recommended for any type of application, as it significantly improves the cleaning of the filter compared to the vibrating motor standard version.
• Vertical piston cleaning of the filter, especially in its automatic version, becomes mandatory in the suctioning of fine dust that can clog the filter rapidly. In the case of large and heavy chips, this system is not mandatory, but for light or volatile material, yes!
• The principal advantage of this system comes from the greater efficiency in the incisiveness of the shaking of the filter with a piston. Another advantage is the use of this system in its automatic version, shaking the filter every time that the motor is turned off, eliminating the typical problem of the reliability of the operator, who usually has to remember to turn on the cleaning of the filter.
The lifting device is used for emptying the 100 Lt (iV2 model) or the 160 Lt (iV3 model) chip container with the use of a forklift. The operators do not have to make any effort for the emptying process. At the sides of the collecting containers there are two hooks for the lifting kit to be connected to, which in turn is lifted from the truck by a chain.
The gate valves that enable the closure of multiple vents allow the operator to choose to work with one, two or more hoses simultaneously. These gates can be operated manually by operators, handled automatically by machines, or remotely via foot pedal.
Strongly recommended whenever possible, the pre-filter is positioned between the vacuum and the chip-generating machine, as the first point of collection of the collected material. It is specially used to preserve the life of the filter inside the vacuum unit. It retains most of the collected material and can have a cone or cylindric shape and serves as a mechanical filter. Through a tangential entry the collected material is centrifuged into its interior until its speed gradually decreases and the material gradually falls to the bottom of the collecting unit due to the force of gravity. Such a process ensures that only a relatively low percentage of collected dust or chips manages to actually reach the real filter positioned in the upper part of the vacuum cleaner.
The cyclonic pre-filter can be combined with a: • 160 L tank • 500 L tank • 1000 L tank
The cyclonic pre-filter becomes almost mandatory for fine or very fine powders, which are very likely to clog the filter quickly, compromising the smooth operation of the entire system, but are only recommended for large, heavy chips. The main advantage of the cyclonic pre-filter is to protect the filter of the vacuum cleaner from quickly clogging, thus extending its life before replacement and significantly reducing the maintenance of the entire system.
The vacuum cleaner is equipped with a touch screen unit on the front. It allows the operator to quickly and easily monitor the level of contamination of the filter. Thanks to such a device, the operator is able to recognize in real time the filter condition and the efficiency of the whole vacuum cleaner. Afterwards, the operator can choose to clean the filter (in manual or automatic mode) and also manage the remote Start&Stop control option.
Once the filter is completely clogged, the unit will automatically warn the operator of the need to replace the filter utilizing: • A visual signal
iV Custom FLAT line vacuum cleaners were born from a long experience in the mechanical industrial sector to meet the growing demand of material collection from chippings generated during the routing and milling process on 3-axis milling machines. iVision has established long term collaborations with many CNC routing machine manufacturers and has therefore developed specific accessories to facilitate and optimize the use of the vacuum cleaner with a CNC machine. Optional accessories, like the patented Aerial Arm or the Touch Screen, have been developed to make iVision iV Custom Flat line.
IV2 FLAT line vacuum cleaners are the best-selling models among iVision industrial vacuums. These industrial vacuum cleaners with side-channel turbines are used in the world of panel processing. The scraps generated on a 3-axis milling machines require industrial chip aspiration as efficient as possible to ensure the correct working of the machine tool. In addition to the wide range of vacuum cleaners with side-channel turbines, iVision is able to meet the demands of its customers thanks to the specific accessories created and patented for this sector, such as aerial arm that is now applied on almost 50% of the iV2 FLAT line vacuum cleaners. The design and, especially the use of Italian-made components, are characteristics of the iVision industrial vacuum cleaners range.
Flat Table Vacuum Cleaners are are the most compact and practical models among iVision industrial vacuum range. These industrial vacuum cleaners come with a with side-channel turbine, often alongside the machines for the processing of billboards. The waste generated by the 3-axis milling machines require very efficient swarf industrial aspiration in order to ensure absolute cleanliness. In addition to being a very broad range of industrial vacuum cleaners with side-channel turbines, iVision has managed to meet the requests of its most demanding customers, thanks to patented accessories for this sector such as the functional aerial arm, which applies to approximately 50% of the IV1 Flat line vacuum cleaners. The attractive design, as well as all the components are made in Italy are distinguishing signs of all ranges of iVision industrial vacuum cleaners.