INDUSTRIAL VACUUM CLEANERS
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iV5 EXTRUSION
Extrusion LineINDUSTRIAL VACUUM CLEANERS FOR METAL & PVC CHIPS
The iV5 chip collectors of the Extrusion line are dedicated to intensive and continuous machining and are used alongside automatic cutting centres with high chip production. Thanks to the emptying systems by means of a rotary valve, the IV5 chip collectors are used in all work environments where a 24-hour collection is required, due to a considerable amount of chip production. The world’s leading manufacturers have been using iVision IV5 systems in the extrusion industry for several years. Thanks to their compact dimensions, silence rate and continuous emptying systems, IVision IV5 systems are particularly appreciated in the world of the extrusion industry.
The excellent performance of centrifugal fans is fully exploited. The careful study of details, the attention paid to design, the use of sturdy materials and the creation of a simple but high-performing chip collector are the features of a product entirely developed and produced in Italy.
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iV4 EXTRUSION
Extrusion LineINDUSTRIAL VACUUM CLEANERS FOR METAL & PVC CHIPS
The iV4 chip collectors of the Extrusion line are dedicated to intensive and continuous machining and are used alongside large double-head saws or automatic cutting centers with a high chip production. In general, chip collectors IV4 with 1000 litre storage buckets are used in all work environments where large amounts of chips and dust are produced. The world’s leading extrusion manufacturers have been using iVision line IV4 systems for several years. Thanks to the high chip collection capacity (up to 1000 litres) and the automatic lid opening system, IVision IV4 is particularly appreciated in the world of the extrusion industry.
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iV4 EMULSIO
Emulsio LineINDUSTRIAL VACUUM CLEANERS FOR SEPARATING OIL AND METAL CHIP
The vacuums from the iV4 Emulsio line are the most powerful industrial vacuums and efficient for the collection of chips and liquids from milling machines, lathes, or CNC work centers. Thanks to the powerful dual-stage side-channel turbine and to the spacious collection tank, the vacuums from the iV4 Emulsio line are ideal for combatting the time necessary it takes in order to empty large tanks and the relative reintroduction through an independent electric pump from 400 L / min. With this range of industrial vacuums, iVision has achieved excellent performance levels and a grade of technology with flexibility to satisfy even the most demanding needs of clients in the metal machinery industrial. The novelty of design produced by the vacuums of the iV4 Emulsio line, with their characteristic robustness and flexibility, have become a reference point in the sector of industrial vacuums for metal chips and liquids.
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iV3 PCB
PCB LineINDUSTRIAL VACUUM CLEANERS FOR FIBERGLASS AND ALUMINIUM
iV3 PCB line vacuum cleaners are the most powerful among the wheeled vacuum cleaners and are utilized for the collection of chips and dust in the drilling machines and large milling machines (6-8 spindles). These industrial vacuum cleaners can be used, in their customized version, also with frequency inverter and be transformed into real centralized vacuum systems. Both in Europe and in the United States, but also in the countries which become a leading manufacturer of PCBs since the 2000. The waste generated on drilling or milling machines require effective and constant industrial aspiration in time, so as to be able to guarantee quality to the final product, the PCB (Printed Circuit Board) must ensure minimal tolerances (in terms of Micron) and during their processing, be completely free from chips or dust removed, thanks to the latest technologies available on the iV3 PCB vacuum cleaners all of this is possible.
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In addition to the industrial vacuum side channel turbine, iVision has designed, produced and patented a range of special accessories for the printed circuit industry that make all our products ideal and indispensable for all PCB manufacturers.
iV3 FLAT TABLE
Flat Table LineINDUSTRIAL VACUUM CLEANERS FOR CHIP ON CNC ROUTER
iV3 Flat Table Industrial Vacuum Cleaners are the most powerful units and are ideal for chip extraction on very big CNC routers. They can be used for single machines or to connect several machines to only one vacuum cleaner.
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Thanks to the powerful side-channel turbines and the spacious collection tank, the iV3 series is ideal for the maintenance and the cleaning of large work centers.
The study and the design research, along with the sturdy materials comprised of simple design, are characteristics of a product entirely made in Italy; a true guarantee in the industrial market.
iV3 EXTRUSION
Extrusion LineINDUSTRIAL VACUUM CLEANERS FOR METAL & PVC CHIPS
iV3 Extrusion Industrial Vacuum Cleaners are the top best-selling models among iVision vacuums and are usually used alongside double-head saws or automatic cutting centers with a high chip production, or generally in all working fields where huge quantities of chips and dust are created.
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The iV3 Extrusion vacuum cleaners are some of iVision’s most high-performing items, for use with your machine tool.
The study and the design research, the sturdy materials and the simple design, are characteristics of a product entirely made in Italy; a real guarantee on the industrial market.
iV3 EMULSIO
Emulsio LineINDUSTRIAL VACUUM CLEANERS FOR SEPARATING OIL AND METAL CHIP
The vacuums of the iV3 Emulsio line are industrial vacuums more adapt to empty chips from lathe and milling lathes machines of medium to large size. The vacuums work at an excellent performance level, to be used in order to separate chips from liquids, even just for general cleaning in the more important metal machinery industries. Our industrial vacuums can be effectively integrated to machinery that work with heavy or light metals, or example 5-Axis milling machines or CNC automatic cutting centers. The robustness of the vacuums of the iV3 Emulsio line permit the operator to move in difficult spaces, however, continuing to allow the optimal performance of the side-channel turbine. iVision dedicates a lot of attention to the study of details and design, using solid and robust materials in a way to create an optimal product for the industrial suction of metal chips and coolant; a product, obviously, from the heart and art of all of Italy.
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iV2 PCB
PCB LineINDUSTRIAL VACUUM CLEANERS FOR FIBERGLASS AND ALUMINIUM
IV2 PCB line vacuum cleaners are the best sellers among the wheeled vacuums of the iVision range, and are used for intensive collection of chips and dust generated by the drilling and milling machines with 2 to 6 spindles. This new and innovative range of industrial vacuum cleaners with side channel turbine, is used with great success in the world of PCB manufacturing in Europe, the USA, and in Asian countries led by China and South Korea. The waste generated on drilling or milling machines require a particularly efficient industrial aspiration and especially constant for a final product, precisely called PCB (Printed Circuit Board), which guarantees the minimum tolerances (in terms of Micron) and that during its processing is completely free of chips or powder, this is an obtainable condition thanks to the latest technologies available on the iV2 PCB vacuum cleaners. In addition to the already wide range of vacuum cleaners with side channel turbine, iVision has also developed and patented a range of special accessories for the printed circuit industry that make our products, quieter, simple and economic in the maintenance, ideal and indispensable for every PCB manufacturer.
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iV2 FLAT TABLE
Flat Table LineINDUSTRIAL VACUUM CLEANERS FOR CHIP ON CNC ROUTER
IV2 FLAT line vacuum cleaners are the best-selling models among iVision industrial vacuums. These industrial vacuum cleaners with side-channel turbines are used in the world of panel processing. The scraps generated on a 3-axis milling machines require industrial chip aspiration as efficient as possible to ensure the correct working of the machine tool. In addition to the wide range of vacuum cleaners with side-channel turbines, iVision is able to meet the demands of its customers thanks to the specific accessories created and patented for this sector, such as aerial arm that is now applied on almost 50% of the iV2 FLAT line vacuum cleaners.
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The design and, especially the use of Italian-made components, are characteristics of the iVision industrial vacuum cleaners range.
iV2 EXTRUSION
Extrusion LineINDUSTRIAL VACUUM CLEANERS FOR METAL & PVC CHIPS
Vacuums of the iV2 Extrusion line are the medium-sized models of the iVision industrial vacuums and come recommended to be used with large, single-head saws or small, double-head saws with a medium production of chips in the work environment that produces little chips and dust.
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They are industrial vacuums very versatile and their ideal application is for producers of doors and windows using PVC or aluminum.
The attention and care given to the design of the vacuums of the iV2 Extrusion line, combined with being composed of rubost materials characterize the iVision fan industrial vacuums.
iVision has established itself over the years in the world of extrusion and windows and is recognized as upholding the utmost quality, reliability, innovation and efficiency.
iV2 EMULSIO
Emulsio LineINDUSTRIAL VACUUM CLEANER FOR SEPARATING OIL AND METAL CHIP
The vacuums of the iV2 Emulsio line are absolutely the industrial vacuums most used in the iVision range. They are comprised of industrial vacuums optimal for the separation of chips from liquid, or just in general for cleaning metal machinery shops. They can be easily integrated to machinery that works with heavy or light metals, for example, 5-Axis milling machines or lathes. The compact dimensions and the robustness of the iV2 Emulsio vacuum permit the operator to move with greater ease in smaller spaces, leaving the high performance of the side-channel turbine untouched. With attention to detail, dedication to product design, the use of robust materials, these are all the characteristics of an excellent industrial vacuum product for metal chips and coolant; a product completely created and produced in Italy
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iV1 PCB
PCB LineINDUSTRIAL VACUUM CLEANERS FOR FIBERGLASS AND ALUMINIUM
IV1 PCB line vacuum cleaners are the most compact of the iVision range. We have produced a specific range of industrial vacuum cleaners with side channel turbine, used with great success in the world of PCB manufacturing. The waste generated on drilling or milling machines require particularly efficient and constant industrial aspiration for a final product, precisely called PCB (Printed Circuit Board) that guarantees of micron tolerances and that during its processing is entirely free from chips or dust. In addition to the wide range of side channel turbine vacuum cleaners, iVision has created and even patented a range of special accessories for the world of printed circuit associated to IV1 line PCBs, which make our products the best solution, and indispensable for all PCB manufacturers.
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The very low noise level, ease of maintenance, as well as the design and use of Italian products, are the key features of iVision industrial vacuum cleaners.
iV1 FLAT TABLE
Flat Table LineINDUSTRIAL VACUUM CLEANERS FOR CHIP ON CNC ROUTER
Flat Table Vacuum Cleaners are are the most compact and practical models among iVision industrial vacuum range. These industrial vacuum cleaners come with a with side-channel turbine, often alongside the machines for the processing of billboards. The waste generated by the 3-axis milling machines require very efficient swarf industrial aspiration in order to ensure absolute cleanliness. In addition to being a very broad range of industrial vacuum cleaners with side-channel turbines, iVision has managed to meet the requests of its most demanding customers, thanks to patented accessories for this sector such as the functional aerial arm, which applies to approximately 50% of the IV1 Flat line vacuum cleaners.
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The attractive design, as well as all the components are made in Italy are distinguishing signs of all ranges of iVision industrial vacuum cleaners.
iV1 EXTRUSION
Extrusion LineINDUSTRIAL VACUUM CLEANERS FOR METAL & PVC CHIPS
The vacuums of the iV1 Extrusion are the iVision industrial vacuums most compact and economical. They are of an efficient system, rational and silent, utilized in the world of window and door manufacturers and extruders for the industrial collection of chips collected generated by small single-head saws or circular saws with low production of chips and dust. Thanks to the small dimensions of the product, that presents very robust and solid, the vacuums of the iV1 Extrusion line are used perfectly with cutting machines, guaranteeing an excellent qualitative standards as inherent to the suction effectiveness and efficiency of filtration.
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iV1 EMULSIO
Emulsio LineINDUSTRIAL VACUUM CLEANER FOR SEPARATING OIL AND METAL CHIP
The vacuums of the iV1 Emulsio line are the most compact industrial vacuums of the iVision range. Optimal for the separation of chips from liquid, and are prefect for general cleaning in metal machinery shops. Furthermore, they can be used as an integration to machine tools of various types, for example for lathes and 5-Axis milling machines. The reduced dimensions of the iV1 Emulsio vacuum permit the operator to move with agility even in tight spaces, leaving intact the excellent performance of the side-channel turbine. Attention to detail, careful dedication to the design, the utilization of robust materials and the creation of a product that is both simple yet highly-performing are the characteristics of a vacuum excellent for the industrial collection of metal chips and coolant, completely developed and manufactured in Italy.
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iV CUSTOM PCB
PCB LineINDUSTRIAL VACUUM CLEANER FOR FIBERGLASS AND ALUMINIUM
The iV Custom PCB vacuum consist of a cyclonic prefilter, a central unit with turbine, an integrated filter, an electrical panel with inverter and all necessary components in the management of PLC control with color screen. The system is also equipped with a powerful silencer to ensure full compliance with international standards.
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The iV Custom vacuum cleaners are, for all intents and purposes, a centralized system and are among the most technologically advanced systems available on the market, and are not comparable to any of the traditionally known systems.
The long experience of iVision staff, as well as a willingness to meet customer demand, have led to the development of high-tech products as well as customized solutions. Thanks to a frequency inverter of these filters iV Line Custom PCB can manage as efficiently as 15 CNC machines simultaneously.
A sophisticated control sensor (optional) is able to measure the deterioration of the filter of the vacuum cleaners. iV Custom PCB, greatly reducing maintenance and ensuring a steady income and a permanent central vacuum.
A dedicated control system, which allows control of all functions, allows iVision to be the only company in the world that can offer optionally up to a 5 year warranty on the entire centralized system.
iV CUSTOM FLAT TABLE
Flat Table LineINDUSTRIAL VACUUM CLEANER FOR CHIP ON CNC ROUTER.
iV Custom FLAT line vacuum cleaners were born from a long experience in the mechanical industrial sector to meet the growing demand of material collection from chippings generated during the routing and milling process on 3-axis milling machines.
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iVision has established long term collaborations with many CNC routing machine manufacturers and has therefore developed specific accessories to facilitate and optimize the use of the vacuum cleaner with a CNC machine.
Optional accessories, like the patented Aerial Arm or the Touch Screen, have been developed to make iVision iV Custom Flat line.
iV CUSTOM EXTRUSION
Extrusion LineINDUSTRIAL VACUUM CLEANER FOR METAL AND PVC CHIPS
The vacuums of the iV Custom Extrusion line are born from our long experience in the industrial machinery sector, in particular in the extrusion and window and door manufacturing world, in order to fulfill the ever-growing demands of chip collection during cutting work.
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Every vacuum from the iV Custom Extrusion line is equipped with an M Class Filter, a filter of high quality, created purposely for this sector, that consents the collecting of at least 99,9% of suctioned materials.
Thanks to the innovations applied to the vacuums of the iV custom Extrusion line, the maintenance of your machinery becomes quick and economical.
iV CUSTOM EMULSIO
Emulsio LineIINDUSTRIAL VACUUM CLEANER FOR SEPARATING OIL AND METAL CHIPS
The high level of technology and the specific experience in industrial material suction that characterize iVision, has enabled them to create a new range of industrial vacuums: the iV Custom Emulsio. Machines with side-channel turbine, they are dedicated to the sector of working of metals and shops where it’s necessary to collect coolant mist and metal chips, products in high quantity.
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The vacuums of the iV Custom Emulsio line don’t have personalization limits. The line dedicated to this sector is particularly versatile and complete: it comprises vacuums for small offices to suctioning systems powerful enough for large workshops, offering in this way to its clients an ample range in grade to satisfy every type of demand.
Thanks to the innovations created by our industrial vacuums, the maintenance of your machinery will be drastically reduced in terms of time and cost, in respect to traditional methods.
TOUCH SCREEN
AccessoriesHI-TECH VACUUM
The vacuum cleaner is equipped with a touch screen unit on the front. It allows the operator to quickly and easily monitor the level of contamination of the filter.
Thanks to such a device, the operator is able to recognize in real time the filter condition and the efficiency of the whole vacuum cleaner. Afterwards, the operator can choose to clean the filter (in manual or automatic mode) and also manage the remote Start&Stop control option.Once the filter is completely clogged, the unit will automatically warn the operator of the need to replace the filter utilizing:
• A visual signal
ADDITIONAL DUMPSTER
AccessoriesHI-TECH VACUUM
In the case that the vacuum cleaner standard capacity 42 Gal is not enough, iVision offers its customers additional high-capacity chip containers.
Ivision has developed 2 types of dumpsters:
A) 1000 Lt dumpster with automatic opening
B) 500 Lt dumpster with manual openingThe dumpsters are equipped with a visual filling indicator that shows the operator when it is time to empty the container.
CYCLONIC PREFILTER
AccessoriesHI-TECH VACUUM
Strongly recommended whenever possible, the pre-filter is positioned between the vacuum and the chip-generating machine, as the first point of collection of the collected material.
It is specially used to preserve the life of the filter inside the vacuum unit.
It retains most of the collected material and can have a cone or cylindric shape and serves as a mechanical filter.
Through a tangential entry the collected material is centrifuged into its interior until its speed gradually decreases and the material gradually falls to the bottom of the collecting unit due to the force of gravity.
Such a process ensures that only a relatively low percentage of collected dust or chips manages to actually reach the real filter positioned in the upper part of the vacuum cleaner.The cyclonic pre-filter can be combined with a:
• 160 L tank
• 500 L tank
• 1000 L tankThe cyclonic pre-filter becomes almost mandatory for fine or very fine powders, which are very likely to clog the filter quickly, compromising the smooth operation of the entire system, but are only recommended for large, heavy chips.
The main advantage of the cyclonic pre-filter is to protect the filter of the vacuum cleaner from quickly clogging, thus extending its life before replacement and significantly reducing the maintenance of the entire system.
AERIAL ARM
AccessoriesHI-TECH VACUUM
The aerial arm is highly recommended for every CNC router.
The use of this system reduces the risk of accidents due to obstruction of the tube on the sides of the machine.
GATE CLOSURE
AccessoriesHI-TECH VACUUM
The gate valves that enable the closure of multiple vents allow the operator to choose to work with one, two or more hoses simultaneously. These gates can be operated manually by operators, handled automatically by machines, or remotely via foot pedal.
LIFT KIT
AccessoriesHI-TECH VACUUM
The lifting device is used for emptying the 100 Lt (iV2 model) or the 160 Lt (iV3 model) chip container with the use of a forklift.
The operators do not have to make any effort for the emptying process.
At the sides of the collecting containers there are two hooks for the lifting kit to be connected to, which in turn is lifted from the truck by a chain.
REMOTE START & STOP
AccessoriesHI-TECH VACUUM
The kit allows the automatic switching on and off of the vacuum cleaner simultaneously with the machine tool when they are connected. This can occur in three different ways:
a) The vacuum gets switched on by contact without electricity “potential free contact”.
b) The vacuum gets switched on with a 24V contact.
c) The vacuum gets switched on with a 230V contact.
CHIPS SEPARATOR
AccessoriesHI-TECH VACUUM
Metallic mesh chips separator from lubrication.
This optional accessory allows you to perfectly separate aspirated solid materials from liquid, to facilitate their storage and/or disposal.
The chip separator holds the solid material allowing the liquid to deposit to the bottom of the collection tank.
DRAIN TAP
AccessoriesHI-TECH VACUUM
When customers use the vacuum cleaner for chip and liquid suction operations, they usually purchase the liquid – metallic mesh chips separator from lubrication as an optional accessory.
In addition to this accessory, a drain tap is very useful, because it allows draining liquids from the bottom of the tank, without any effort by the operator.
Metallic mesh chips separator from lubrication.
REVERSE FLOW
AccessoriesHI-TECH VACUUM
Thanks to the possibility to invert the turning direction of the turbine, it’s possible to unload the collected oil from the tank through a hose with an ergonomic nozzle at the end.
FREQUENCY INVERTER
AccessoriesHI-TECH VACUUM
Compact technology, powerful and built-to-last this characterizes the frequency inverter that regulates and manages the performance of iVision vacuums. The inverter operates the normal work of the turbines or intervenes instantaneously in all of the possible emergencies that may occur by increasing or decreasing the RPM of the engines in order to ensure the same performance for the system even in the case that a machine that the vacuum is attached to stops working.
EMPTYING ROTARY VALVE KIT FOR CONTINUOUS WORK
AccessoriesHI-TECH VACUUM
For those that need a continuous work cycle in construction environments and need to empty without interrupting work due to turning off the vacuum to empty the collection container, the iVision rotary valve kit is an interesting solution.
FILTER
AccessoriesHI-TECH VACUUM
The classification filters for vacuum cleaner and powders emissions into the environment, is assigned by the type of powders and the degree of danger to health. For its suction devices such classification is regulated by IEC 60335-2-69 worldwide.
This classification provides several categories of powders, such as:• Category of powders L (low/moderate): fall into that category powders with MPC values (maximum permitted concentration in the work place) > 1 mg / m³Are retained at least 99% of particles aspirated.The disposal of the collected material must be made trying to raise a few powders.
• Category of powders M (medium): fall into that category powders with MPC values (maximum permitted concentration in the work place) > 0.1 mg / m³ and wood powdersAre retained at least 99.9% of particles aspirated.The disposal of the collected material must be made trying to raise a few powders.
• Category of powders H (high): fall into that category powders with MPC values (maximum permitted concentration in the work place) < 0.1 mg / m³, with carcinogenic and pathogenic powdersAre held at least 99.995% of particles aspirated.The disposal of the collected material must be done without raising powders.On each iVision vacuum cleaner is applied a label indicating the hazard class of the dust in the environment allowed.
HEPA FILTER
AccessoriesHI-TECH VACUUM
HEPA is the acronym used for the definition “High Efficiency Particulate Air”.
It ‘a kind of filter for vacuum cleaner with a particular system of filtering with high efficiency for fluid, liquid or gas. It has the ability to trap a very high amount of particles of very small size, ability that other filters for vacuum cleaners do not have. Indeed, there are different categories of filters (L / M / H), and different categories of HEPA filters, that has made according to the material more efficient to inhale.
The HEPA filter is composed from microfiber filter sheets (generally borosilicate) assembled in multiple layers, and separated by aluminum septa. The microfiber filter sheets have the task to block the polluting solid particles (or particulate). The solid particles are very small and can be harmful to health or may affect the quality of the final product to be obtained.
HEPA filters are part of the category of the “absolute filters”, justified by the fact that these filters have a high efficiency of filterign. In particular, HEPA filters introduce an efficiency of filtering between 85% (H10) and 99.995% (H14). The filtration efficiency of particles of 0.3 µm, is regulated by the UNI EN 1822.
AUTOMATIC CLEANING WITH SHAKING
AccessoriesHI-TECH VACUUM
Filter cleaning with a pneumatic piston requires being connected to an air adapter from 6-8 bar and via a pressure regulator that can vary the intensity of the sliding of the piston.
• To effectively clean the filters mounted inside the vacuum, the vertical piston filter cleaning system was developed. Through a manual selector (semiautomatic solution) or by a timer (automatic version) a pneumatic piston acts from the bottom of the filter, shaking it intensely in a way that ensures that the chips or the dust transferred to the outside of the filter fall into the collection tank, permitting in this way the continued optimal functioning of the filter.
• Vertical piston cleaning of the filter is recommended for any type of application, as it significantly improves the cleaning of the filter compared to the vibrating motor standard version.
• Vertical piston cleaning of the filter, especially in its automatic version, becomes mandatory in the suctioning of fine dust that can clog the filter rapidly. In the case of large and heavy chips, this system is not mandatory, but for light or volatile material, yes!
• The principal advantage of this system comes from the greater efficiency in the incisiveness of the shaking of the filter with a piston. Another advantage is the use of this system in its automatic version, shaking the filter every time that the motor is turned off, eliminating the typical problem of the reliability of the operator, who usually has to remember to turn on the cleaning of the filter.
CHIP SEPARATOR TANK FOR SANDBLASTING CONTAINER
AccessoriesHI-TECH VACUUM
This is a sieve made of a perforated sheet that allows, during suction, to retain the residue generated during blasting oprations and in general dirt. It has two comfortable handles the permit the removal of the container and the repositioning after having emptying the container.
ANTI-FIRE KIT
AccessoriesHI-TECH VACUUM
This accessory is a device that automatically intervenes in the case that there is a consistent increase of the temperature inside of the collection tank, emptying a mix of air and water inside the tank through a spray nozzle. In the case where the system is not automatically activated, it’s possible to activate it manually using the appropriate button.
ANTISTATIC KIT
AccessoriesHI-TECH VACUUM
To be applied to all models of industrial vacuums in production. This kit allows you to unload electrostatic charges accumulated during the collection phase, avoiding transferring them to other machinery or operators.
It’s particularly recommended during the working of aluminum, considering the chips of this material can create a potentially explosive atmosphere inside of the tank.
SPECIAL KIT FOR FLOOR CLEANING
AccessoriesHI-TECH VACUUM
For floor cleaning, iVision has developed a specific kit with a fixed brush positioned on the front part of the vacuum with a handle for manuevering.
SANDBLASTING CLEANING KIT
AccessoriesHI-TECH VACUUM
For office or the work environment at the end of the day cleaning, iVision has developed a cleaning kit particularly robust dedicated to the sandblasting world.
This version can be enlarged according to the specific needs of the client and can be easily attached through special supports on the side of the vacuum, this also helps avoid the tube from impeding the vacuum movement.
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