Vacuum solutions for the automotive industry: how to remove harmful dust during metal processing

Vacuum solutions for the automotive industry: how to remove harmful dust during metal processing
June 13, 2023 ivision_vacuum

The automotive industry is a key sector of the global economy, engaged in the production and assembly of motor vehicles. This area includes several activities, from the design, to the production and commercialization of vehicles. An essential part of the production process involves metalworking, which is done by soldering, polishing and milling operations. At this stage, fine dust is generated, which is harmful and potentially dangerous to the health of workers and the surrounding environment.

In this article we will explore the importance of adopting effective vacuum solutions to eliminate fine dusts and ensure a healthy working environment.

Waste produced by the automotive industry

The automobile manufacturing process involves the working of materials such as steel, aluminum and other metals used in the production of automobile components. The waste produced is of different types, among them are metal powders: they are very fine and are easily dispersed into the air becoming hazardous to the health of operators, the work area and the environment.

Suction needs of automotive industry

Automotive industries need to vacuum various types of waste generated during the production process, such as large amounts of metal dust. In order to remove in an efficient way this type of harmful dust it requires specific designed vacuum solutions. Industrial vacuum cleaners are essential to capture and remove dust from the source and to minimize the risk of exposure to harmful dust.

The advantages for the automotive industry

There are many advantages to using an industrial vacuum cleaner within an automotive industry. First f all, it helps to maintain a clean work environment by eliminating harmful dust that can cause respiratory problems, or other kind of problems, to the workers. In addition, the use of an industrial vacuum cleaner reduces the risk of fire or explosion caused by the accumulation of flammable dust.

A proper vacuum system can also improve the quality of the final product by eliminating surface contamination during metalworking. Finally, the use of an industrial vacuum cleaner leads to a commitment to sustainability and compliance with environmental regulations by reducing the emission of particulate matter into the surrounding environment.

The characteristics of vacuum cleaners for the automotive industry

To choose an industrial vacuum cleaner for the automotive industry, several specific characteristics should be considered. Some of the characteristics that an industrial vacuum cleaner should have are:

  • High suction and filtration capacity

It is important that the industrial vacuum cleaner has a powerful suction capacity that can handle enough airflow to collect metal particles in the work area. It is also important that the filtration system should be effective in capturing and retaining these particles, preventing them from being dispersed into the surrounding environment.

  • Strength and durability

It is essential that the vacuum cleaner is made of durable and quality materials, as the processes in the automotive industry are intense and the vacuum cleaner is used continuously.

  • Safety and regulatory compliance

It is essential that the industrial vacuum cleaner comply with health and safety regulations in the workplace. It must have built-in safety characteristics to ensure its proper operation and protect operators during use. Compliance with vacuum cleaner regulations ensures a safer working environment and reduces the risks associated with metalworking.

  • Easy maintenance

It is important to verify that the vacuum cleaner is designed with easily accessible filters and components. This characteristic promotes regular cleaning of the system or easy replacement of components.

Choosing an industrial vacuum cleaner with all these characteristics ensures the elimination of metal dust within the automotive industry.

The role of the vacuum cleaner in metalworking

The use of industrial vacuum cleaners for automotive industries greatly reduces the risk for operators to be exposed to metal dust and also safeguards equipment and machinery from damage caused by metal particles. These vacuum cleaners, therefore, play a key role in the safety and cleanliness of the work environment.


The EXTRUSION LINE was created thanks to iVision Vacuum extensive experience in the industrial mechanical sector. Each unit of the EXTRUSION LINE is equipped with a high efficiency filter which allows the collection of at least 99.9% of the suctioned particles. The EXTRUSION LINE is particularly suitable for removing harmful dust produced by metalworking in the automotive industry and ensuring a healthy and safe working environment. To find out all the technical features click here.

  • iv1-extrusion-line-industrial-vacuum-cleaner-metal-pvc-chips



    The 38 vacuum cleaners of the Extrusion line are the most compact of the iVision range. They are used together with small single -head saws with low production of chips and dust, as they are ideal for the collection of light materials such as PVC, aluminum and other light alloys. The compact dimensions of the Extrusion 38 allow the operator to move with agility in confined spaces while maintaining an excellent quality standard in terms of suction and filtration efficiency efficiency. Thanks to the three-phase motors these vacuums cleaners can safely work continuously with minimal maintenance.
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    The 100 vacuum cleaners of the Ivision Extrusion line are used together with large single-head saws or small double-head saws. These highly versatile industrial vacuums find their ideal application in manufacturers of PVC or aluminum windows where the characteristics of the powerful centrifugal fans can be exploited to the maximum. The use of robust materials, the great construction care and the attention given to the design have allowed these vacuum cleaners to establish themselves in the world of extrusion and window frames where iVision is recognized as synonymous with quality, reliability, innovation and efficiency.
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    The 160 vacuum cleaners of the Extrusion line are the best-selling iVision models thanks to their versatility. These excellent systems are used alongisde double-head saws or automatic cutting centers with a high production of chips and dust. Thanks to the wide range of industrial vacuums and the almost infinite possibility of customization, iVision is able to satisfy all the suction needs on machine tools in the extrusion world by combining the use of robust materials, the great construction care and the attention given to the design. The 160 are the vacuum cleaners chosen by those who demand the best in terms of performance, efficiency and innovation in the workplace.


    The CUSTOM vacuum cleaners of the Extrusion line are among the most advanced models in the iVision range and are usually used together with automatic cutting centres. This vacuum cleaner is equipped with a high flow rate fan (pressurised system) that extracts large amounts of chips, which are continuously discharged. This occurs thanks to the continuous discharging system into big bags through a rotary valve. An innovative system of filling sensors is able to provide the operator with an alarm when the bigbag is about to fill, so that the operator can replace the bigbag in time and prevent the machine from stopping.