INDUSTRIAL VACUUM CLEANERS FOR FIBERGLASS AND ALUMINIUM
iV3 PCB line vacuum cleaners are the most powerful among the wheeled vacuum cleaners and are utilized for the collection of chips and dust in the drilling machines and large milling machines (6-8 spindles). These industrial vacuum cleaners can be used, in their customized version, also with frequency inverter and be transformed into real centralized vacuum systems. Both in Europe and in the United States, but also in the countries which become a leading manufacturer of PCBs since the 2000. The waste generated on drilling or milling machines require effective and constant industrial aspiration in time, so as to be able to guarantee quality to the final product, the PCB (Printed Circuit Board) must ensure minimal tolerances (in terms of Micron) and during their processing, be completely free from chips or dust removed, thanks to the latest technologies available on the iV3 PCB vacuum cleaners all of this is possible. In addition to the industrial vacuum side channel turbine, iVision has designed, produced and patented a range of special accessories for the printed circuit industry that make all our products ideal and indispensable for all PCB manufacturers.
Automatic or semi-automatic filter cleaning system
Loading cell with a “full container” alert system
Cyclonic prefilter to extend filter life
Rotary valve for nonstop unloading
You can also have iVision vacuums with ATEX-Zone 22 certifcation for potentially explosive environments. More info
All iV3 PCB line vacuum cleaners have been carefully created, designed and produced to live up to the growing needs of our customers. In the PCB world iVision is becoming efficiency and technology synonymous.
The cleaning kit is usable on all of the series and consists of a robust, anti-abrasion tube that ends at the extremities with special zinc-plated steel accessories capable of transporting, without any obstacle, chippings and oil from the machine tool to the vacuum collection tank. The suction tube comes housed inside a support in order to facilitate the movement of the vacuum in the workshop without being an obstable for the operator, it allows the avoidance of leakage of oil during the maneuvers of the vacuum.
The cleaning kit, usable through the IV3 series, consists of a robust, anti-abrasion tube that ends at the extremities with special zinc-plated steel accessories capable of transporting, without any obstacle, chippings and oil from the machine tool to the vacuum collection tank. The suction tube comes housed inside a support in order to facilitate the movement of the vacuum in the workshop without being an obstable for the operator, it allows the avoidance of leakage of oil during the maneuvers of the vacuum.
To be applied to all models of industrial vacuums in production. This kit allows you to unload electrostatic charges accumulated during the collection phase, avoiding transferring them to other machinery or operators. It’s particularly recommended during the working of aluminum, considering the chips of this material can create a potentially explosive atmosphere inside of the tank.
Filter cleaning with a pneumatic piston requires being connected to an air adapter from 6-8 bar and via a pressure regulator that can vary the intensity of the sliding of the piston.
• To effectively clean the filters mounted inside the vacuum, the vertical piston filter cleaning system was developed. Through a manual selector (semiautomatic solution) or by a timer (automatic version) a pneumatic piston acts from the bottom of the filter, shaking it intensely in a way that ensures that the chips or the dust transferred to the outside of the filter fall into the collection tank, permitting in this way the continued optimal functioning of the filter.
• Vertical piston cleaning of the filter is recommended for any type of application, as it significantly improves the cleaning of the filter compared to the vibrating motor standard version.
• Vertical piston cleaning of the filter, especially in its automatic version, becomes mandatory in the suctioning of fine dust that can clog the filter rapidly. In the case of large and heavy chips, this system is not mandatory, but for light or volatile material, yes!
• The principal advantage of this system comes from the greater efficiency in the incisiveness of the shaking of the filter with a piston. Another advantage is the use of this system in its automatic version, shaking the filter every time that the motor is turned off, eliminating the typical problem of the reliability of the operator, who usually has to remember to turn on the cleaning of the filter.
For those that need a continuous work cycle in construction environments and need to empty without interrupting work due to turning off the vacuum to empty the collection container, the iVision rotary valve kit is an interesting solution.
The lifting device is used for emptying the 100 Lt (iV2 model) or the 160 Lt (iV3 model) chip container with the use of a forklift. The operators do not have to make any effort for the emptying process. At the sides of the collecting containers there are two hooks for the lifting kit to be connected to, which in turn is lifted from the truck by a chain.
The gate valves that enable the closure of multiple vents allow the operator to choose to work with one, two or more hoses simultaneously. These gates can be operated manually by operators, handled automatically by machines, or remotely via foot pedal.
Strongly recommended whenever possible, the pre-filter is positioned between the vacuum and the chip-generating machine, as the first point of collection of the collected material. It is specially used to preserve the life of the filter inside the vacuum unit. It retains most of the collected material and can have a cone or cylindric shape and serves as a mechanical filter. Through a tangential entry the collected material is centrifuged into its interior until its speed gradually decreases and the material gradually falls to the bottom of the collecting unit due to the force of gravity. Such a process ensures that only a relatively low percentage of collected dust or chips manages to actually reach the real filter positioned in the upper part of the vacuum cleaner.
The cyclonic pre-filter can be combined with a: • 160 L tank • 500 L tank • 1000 L tank
The cyclonic pre-filter becomes almost mandatory for fine or very fine powders, which are very likely to clog the filter quickly, compromising the smooth operation of the entire system, but are only recommended for large, heavy chips. The main advantage of the cyclonic pre-filter is to protect the filter of the vacuum cleaner from quickly clogging, thus extending its life before replacement and significantly reducing the maintenance of the entire system.
The vacuum cleaner is equipped with a touch screen unit on the front. It allows the operator to quickly and easily monitor the level of contamination of the filter. Thanks to such a device, the operator is able to recognize in real time the filter condition and the efficiency of the whole vacuum cleaner. Afterwards, the operator can choose to clean the filter (in manual or automatic mode) and also manage the remote Start&Stop control option.
Once the filter is completely clogged, the unit will automatically warn the operator of the need to replace the filter utilizing: • A visual signal
INDUSTRIAL VACUUM CLEANER FOR FIBERGLASS AND ALUMINIUM
The iV Custom PCB vacuum consist of a cyclonic prefilter, a central unit with turbine, an integrated filter, an electrical panel with inverter and all necessary components in the management of PLC control with color screen. The system is also equipped with a powerful silencer to ensure full compliance with international standards. The iV Custom vacuum cleaners are, for all intents and purposes, a centralized system and are among the most technologically advanced systems available on the market, and are not comparable to any of the traditionally known systems. The long experience of iVision staff, as well as a willingness to meet customer demand, have led to the development of high-tech products as well as customized solutions. Thanks to a frequency inverter of these filters iV Line Custom PCB can manage as efficiently as 15 CNC machines simultaneously. A sophisticated control sensor (optional) is able to measure the deterioration of the filter of the vacuum cleaners. iV Custom PCB, greatly reducing maintenance and ensuring a steady income and a permanent central vacuum. A dedicated control system, which allows control of all functions, allows iVision to be the only company in the world that can offer optionally up to a 5 year warranty on the entire centralized system.
INDUSTRIAL VACUUM CLEANERS FOR FIBERGLASS AND ALUMINIUM
IV1 PCB line vacuum cleaners are the most compact of the iVision range. We have produced a specific range of industrial vacuum cleaners with side channel turbine, used with great success in the world of PCB manufacturing. The waste generated on drilling or milling machines require particularly efficient and constant industrial aspiration for a final product, precisely called PCB (Printed Circuit Board) that guarantees of micron tolerances and that during its processing is entirely free from chips or dust. In addition to the wide range of side channel turbine vacuum cleaners, iVision has created and even patented a range of special accessories for the world of printed circuit associated to IV1 line PCBs, which make our products the best solution, and indispensable for all PCB manufacturers. The very low noise level, ease of maintenance, as well as the design and use of Italian products, are the key features of iVision industrial vacuum cleaners.
INDUSTRIAL VACUUM CLEANERS FOR FIBERGLASS AND ALUMINIUM
IV2 PCB line vacuum cleaners are the best sellers among the wheeled vacuums of the iVision range, and are used for intensive collection of chips and dust generated by the drilling and milling machines with 2 to 6 spindles. This new and innovative range of industrial vacuum cleaners with side channel turbine, is used with great success in the world of PCB manufacturing in Europe, the USA, and in Asian countries led by China and South Korea. The waste generated on drilling or milling machines require a particularly efficient industrial aspiration and especially constant for a final product, precisely called PCB (Printed Circuit Board), which guarantees the minimum tolerances (in terms of Micron) and that during its processing is completely free of chips or powder, this is an obtainable condition thanks to the latest technologies available on the iV2 PCB vacuum cleaners. In addition to the already wide range of vacuum cleaners with side channel turbine, iVision has also developed and patented a range of special accessories for the printed circuit industry that make our products, quieter, simple and economic in the maintenance, ideal and indispensable for every PCB manufacturer.