The iV4 chip collectors of the Extrusion line are dedicated to intensive and continuous machining and are used alongside large double-head saws or automatic cutting centers with a high chip production. In general, chip collectors IV4 with 1000 litre storage buckets are used in all work environments where large amounts of chips and dust are produced. The world’s leading extrusion manufacturers have been using iVision line IV4 systems for several years. Thanks to the high chip collection capacity (up to 1000 litres) and the automatic lid opening system, IVision IV4 is particularly appreciated in the world of the extrusion industry.
High-flow centrifugal fan with a flow rate up to 2200 m³/h
Visual filling indicator
Anti-scuff wheels with parking brake
Structure completely made of steel
Polyester filters in M class
Container capacity 500/1000 litres
Cyclonic pre-filter to preserve the life of the filter inside the vacuum unit
Quick release device to open the 160 litre container
Silencer to reduce noise level in accordance with regulations
Pneumatic vibrating motor for the filter cleaning
Remote Start/Stop control
Kit for collecting chips into PVC bags
Cleaning kit for post-work machine cleaning
500/1000-litre additional storage bucket for quick emptying
Lift kit to prevent operator effort during the 160 litres container emptying process
Atex zone 22
You can also have iVision vacuums with ATEX-Zone 22 certifcation for potentially explosive environments. More info
Every vacuum of the iV4 Extrusion line was created to entirely satisfy the every demand of our clients, whether it is for cutting centers, milling machines, lathes or saws. iVision can offer the most efficient industrial vacuums on the market.
The cleaning kit is usable on all of the series and consists of a robust, anti-abrasion tube that ends at the extremities with special zinc-plated steel accessories capable of transporting, without any obstacle, chippings and oil from the machine tool to the vacuum collection tank. The suction tube comes housed inside a support in order to facilitate the movement of the vacuum in the workshop without being an obstable for the operator, it allows the avoidance of leakage of oil during the maneuvers of the vacuum.
The cleaning kit, usable through the IV3 series, consists of a robust, anti-abrasion tube that ends at the extremities with special zinc-plated steel accessories capable of transporting, without any obstacle, chippings and oil from the machine tool to the vacuum collection tank. The suction tube comes housed inside a support in order to facilitate the movement of the vacuum in the workshop without being an obstable for the operator, it allows the avoidance of leakage of oil during the maneuvers of the vacuum.
To be applied to all models of industrial vacuums in production. This kit allows you to unload electrostatic charges accumulated during the collection phase, avoiding transferring them to other machinery or operators. It’s particularly recommended during the working of aluminum, considering the chips of this material can create a potentially explosive atmosphere inside of the tank.
Filter cleaning with a pneumatic piston requires being connected to an air adapter from 6-8 bar and via a pressure regulator that can vary the intensity of the sliding of the piston.
• To effectively clean the filters mounted inside the vacuum, the vertical piston filter cleaning system was developed. Through a manual selector (semiautomatic solution) or by a timer (automatic version) a pneumatic piston acts from the bottom of the filter, shaking it intensely in a way that ensures that the chips or the dust transferred to the outside of the filter fall into the collection tank, permitting in this way the continued optimal functioning of the filter.
• Vertical piston cleaning of the filter is recommended for any type of application, as it significantly improves the cleaning of the filter compared to the vibrating motor standard version.
• Vertical piston cleaning of the filter, especially in its automatic version, becomes mandatory in the suctioning of fine dust that can clog the filter rapidly. In the case of large and heavy chips, this system is not mandatory, but for light or volatile material, yes!
• The principal advantage of this system comes from the greater efficiency in the incisiveness of the shaking of the filter with a piston. Another advantage is the use of this system in its automatic version, shaking the filter every time that the motor is turned off, eliminating the typical problem of the reliability of the operator, who usually has to remember to turn on the cleaning of the filter.
For those that need a continuous work cycle in construction environments and need to empty without interrupting work due to turning off the vacuum to empty the collection container, the iVision rotary valve kit is an interesting solution.
The gate valves that enable the closure of multiple vents allow the operator to choose to work with one, two or more hoses simultaneously. These gates can be operated manually by operators, handled automatically by machines, or remotely via foot pedal.
Strongly recommended whenever possible, the pre-filter is positioned between the vacuum and the chip-generating machine, as the first point of collection of the collected material. It is specially used to preserve the life of the filter inside the vacuum unit. It retains most of the collected material and can have a cone or cylindric shape and serves as a mechanical filter. Through a tangential entry the collected material is centrifuged into its interior until its speed gradually decreases and the material gradually falls to the bottom of the collecting unit due to the force of gravity. Such a process ensures that only a relatively low percentage of collected dust or chips manages to actually reach the real filter positioned in the upper part of the vacuum cleaner.
The cyclonic pre-filter can be combined with a: • 160 L tank • 500 L tank • 1000 L tank
The cyclonic pre-filter becomes almost mandatory for fine or very fine powders, which are very likely to clog the filter quickly, compromising the smooth operation of the entire system, but are only recommended for large, heavy chips. The main advantage of the cyclonic pre-filter is to protect the filter of the vacuum cleaner from quickly clogging, thus extending its life before replacement and significantly reducing the maintenance of the entire system.
The vacuum cleaner is equipped with a touch screen unit on the front. It allows the operator to quickly and easily monitor the level of contamination of the filter. Thanks to such a device, the operator is able to recognize in real time the filter condition and the efficiency of the whole vacuum cleaner. Afterwards, the operator can choose to clean the filter (in manual or automatic mode) and also manage the remote Start&Stop control option.
Once the filter is completely clogged, the unit will automatically warn the operator of the need to replace the filter utilizing: • A visual signal
The vacuums of the iV Custom Extrusion line are born from our long experience in the industrial machinery sector, in particular in the extrusion and window and door manufacturing world, in order to fulfill the ever-growing demands of chip collection during cutting work. Every vacuum from the iV Custom Extrusion line is equipped with an M Class Filter, a filter of high quality, created purposely for this sector, that consents the collecting of at least 99,9% of suctioned materials. Thanks to the innovations applied to the vacuums of the iV custom Extrusion line, the maintenance of your machinery becomes quick and economical.
The iV5 chip collectors of the Extrusion line are dedicated to intensive and continuous machining and are used alongside automatic cutting centres with high chip production. Thanks to the emptying systems by means of a rotary valve, the IV5 chip collectors are used in all work environments where a 24-hour collection is required, due to a considerable amount of chip production. The world’s leading manufacturers have been using iVision IV5 systems in the extrusion industry for several years. Thanks to their compact dimensions, silence rate and continuous emptying systems, IVision IV5 systems are particularly appreciated in the world of the extrusion industry.
The excellent performance of centrifugal fans is fully exploited. The careful study of details, the attention paid to design, the use of sturdy materials and the creation of a simple but high-performing chip collector are the features of a product entirely developed and produced in Italy.
The vacuums of the iV1 Extrusion are the iVision industrial vacuums most compact and economical. They are of an efficient system, rational and silent, utilized in the world of window and door manufacturers and extruders for the industrial collection of chips collected generated by small single-head saws or circular saws with low production of chips and dust. Thanks to the small dimensions of the product, that presents very robust and solid, the vacuums of the iV1 Extrusion line are used perfectly with cutting machines, guaranteeing an excellent qualitative standards as inherent to the suction effectiveness and efficiency of filtration.
iV3 Extrusion Industrial Vacuum Cleaners are the top best-selling models among iVision vacuums and are usually used alongside double-head saws or automatic cutting centers with a high chip production, or generally in all working fields where huge quantities of chips and dust are created. The iV3 Extrusion vacuum cleaners are some of iVision’s most high-performing items, for use with your machine tool. The study and the design research, the sturdy materials and the simple design, are characteristics of a product entirely made in Italy; a real guarantee on the industrial market.