iV CUSTOM EXTRUSION
INDUSTRIAL VACUUM CLEANER FOR METAL AND PVC CHIPS
The vacuums of the iV Custom Extrusion line are born from our long experience in the industrial machinery sector, in particular in the extrusion and window and door manufacturing world, in order to fulfill the ever-growing demands of chip collection during cutting work.
Every vacuum from the iV Custom Extrusion line is equipped with an M Class Filter, a filter of high quality, created purposely for this sector, that consents the collecting of at least 99,9% of suctioned materials.
Thanks to the innovations applied to the vacuums of the iV custom Extrusion line, the maintenance of your machinery becomes quick and economical.
- Semi-automatic and automatic filter cleaning
- Touch screen to recognize either the level of contamination of the filter
- Pneumatic gate closure with a pedal in order to work simultaneously with more machines
- Possibility of an additional tank from 500 to 1000 liters in order to continuously collect material without obstructing production
- Cyclonic prefilter for the preseparation of material that allows the life the main filter to be extended
- Possibility of remote control
- Rotating valve
- Ample range of accessories dedicated to every demand of the sector
You can also have iVision vacuums with ATEX-Zone 22 certifcation for potentially explosive environments. More info
ACCESSORIES KLEANING KIT Ø 50 mmThe cleaning kit is usable on all of the series and consists of a robust, anti-abrasion tube that ends at the extremities with special zinc-plated steel accessories capable of transporting, without any obstacle, chippings and oil from the machine tool to the vacuum collection tank. The suction tube comes housed inside a support in order to facilitate the movement of the vacuum in the workshop without being an obstable for the operator, it allows the avoidance of leakage of oil during the maneuvers of the vacuum.
ACCESSORIES KLEANING KIT Ø 70 mmThe cleaning kit, usable through the IV3 series, consists of a robust, anti-abrasion tube that ends at the extremities with special zinc-plated steel accessories capable of transporting, without any obstacle, chippings and oil from the machine tool to the vacuum collection tank. The suction tube comes housed inside a support in order to facilitate the movement of the vacuum in the workshop without being an obstable for the operator, it allows the avoidance of leakage of oil during the maneuvers of the vacuum.
HI-TECH VACUUMTo be applied to all models of industrial vacuums in production. This kit allows you to unload electrostatic charges accumulated during the collection phase, avoiding transferring them to other machinery or operators. It’s particularly recommended during the working of aluminum, considering the chips of this material can create a potentially explosive atmosphere inside of the tank.
HI-TECH VACUUMFilter cleaning with a pneumatic piston requires being connected to an air adapter from 6-8 bar and via a pressure regulator that can vary the intensity of the sliding of the piston. • To effectively clean the filters mounted inside the vacuum, the vertical piston filter cleaning system was developed. Through a manual selector (semiautomatic solution) or by a timer (automatic version) a pneumatic piston acts from the bottom of the filter, shaking it intensely in a way that ensures that the chips or the dust transferred to the outside of the filter fall into the collection tank, permitting in this way the continued optimal functioning of the filter. • Vertical piston cleaning of the filter is recommended for any type of application, as it significantly improves the cleaning of the filter compared to the vibrating motor standard version. • Vertical piston cleaning of the filter, especially in its automatic version, becomes mandatory in the suctioning of fine dust that can clog the filter rapidly. In the case of large and heavy chips, this system is not mandatory, but for light or volatile material, yes! • The principal advantage of this system comes from the greater efficiency in the incisiveness of the shaking of the filter with a piston. Another advantage is the use of this system in its automatic version, shaking the filter every time that the motor is turned off, eliminating the typical problem of the reliability of the operator, who usually has to remember to turn on the cleaning of the filter.
HI-TECH VACUUMThe kit allows the automatic switching on and off of the vacuum cleaner simultaneously with the machine tool when they are connected. This can occur in three different ways: a) The vacuum gets switched on by contact without electricity "potential free contact". b) The vacuum gets switched on with a 24V contact. c) The vacuum gets switched on with a 230V contact.
HI-TECH VACUUMThe lifting device is used for emptying the 100 Lt (iV2 model) or the 160 Lt (iV3 model) chip container with the use of a forklift. The operators do not have to make any effort for the emptying process. At the sides of the collecting containers there are two hooks for the lifting kit to be connected to, which in turn is lifted from the truck by a chain.
HI-TECH VACUUMThe gate valves that enable the closure of multiple vents allow the operator to choose to work with one, two or more hoses simultaneously. These gates can be operated manually by operators, handled automatically by machines, or remotely via foot pedal.
HI-TECH VACUUMStrongly recommended whenever possible, the pre-filter is positioned between the vacuum and the chip-generating machine, as the first point of collection of the collected material. It is specially used to preserve the life of the filter inside the vacuum unit. It retains most of the collected material and can have a cone or cylindric shape and serves as a mechanical filter. Through a tangential entry the collected material is centrifuged into its interior until its speed gradually decreases and the material gradually falls to the bottom of the collecting unit due to the force of gravity. Such a process ensures that only a relatively low percentage of collected dust or chips manages to actually reach the real filter positioned in the upper part of the vacuum cleaner. The cyclonic pre-filter can be combined with a: • 160 L tank • 500 L tank • 1000 L tank The cyclonic pre-filter becomes almost mandatory for fine or very fine powders, which are very likely to clog the filter quickly, compromising the smooth operation of the entire system, but are only recommended for large, heavy chips. The main advantage of the cyclonic pre-filter is to protect the filter of the vacuum cleaner from quickly clogging, thus extending its life before replacement and significantly reducing the maintenance of the entire system.
HI-TECH VACUUMIn the case that the vacuum cleaner standard capacity 42 Gal is not enough, iVision offers its customers additional high-capacity chip containers. Ivision has developed 2 types of dumpsters: A) 1000 Lt dumpster with automatic opening B) 500 Lt dumpster with manual opening The dumpsters are equipped with a visual filling indicator that shows the operator when it is time to empty the container.
HI-TECH VACUUMThe vacuum cleaner is equipped with a touch screen unit on the front. It allows the operator to quickly and easily monitor the level of contamination of the filter. Thanks to such a device, the operator is able to recognize in real time the filter condition and the efficiency of the whole vacuum cleaner. Afterwards, the operator can choose to clean the filter (in manual or automatic mode) and also manage the remote Start&Stop control option. Once the filter is completely clogged, the unit will automatically warn the operator of the need to replace the filter utilizing: • A visual signal